RTV Silicone Rubber Production Line

Widely Applied and Expanding its Range Rapidly

Polyurethane adhesives offer a good blend of cohesive strength and flexibility which makes them very tough, durable adhesives.

Product Features 

• Curing Conditions：Room - temperature vulcanized silicone rubber can cure at room temperature by reacting with moisture in the air without heating. It is usually divided into single - component and two - component systems. The single - component system is easy to use and can be directly used after opening the package, gradually curing under the action of moisture in the air. The two - component system needs to mix the two components evenly in a certain proportion before use and then cures at room temperature. This room - temperature curing characteristic makes its application scenarios more extensive, especially suitable for some occasions where heating curing cannot be carried out.
• Material Properties

1. Ease of Use：It is easy to use and can be directly coated or poured. Whether in large - scale production or small - scale manual operations, construction can be easily achieved, reducing the use threshold.
2. Properties after Curing：It forms a soft elastomer after curing and has good weather resistance, ozone resistance and waterproof performance. It is not easy to age or crack when used outdoors for a long time and can effectively resist the erosion of ultraviolet rays, ozone, etc., maintaining good sealing and waterproof effects. At the same time, it also has excellent elasticity and adhesion, can adhere tightly to the surface of various substrates, and can maintain good flexibility and elastic recovery ability when subjected to external forces.

• Equipment Requirements：Because it cures at room temperature, the equipment requirements are relatively simple and do not require complex heating equipment and high - temperature environments. This not only reduces production costs, but also makes the production process more environmentally friendly and safe, and is suitable for the existing equipment conditions of most production enterprises.

Production Line Equipment Configuration

• Sigma mixer：The Sigma mixer has a powerful mixing capacity and can efficiently mix various raw materials to ensure the uniform dispersion of each component, laying a good foundation for subsequent production processes. Its unique mixing paddle design can adapt to materials with different viscosities, achieving an all - round mixing effect and improving the stability of product quality.
• Mixing machine：The mixing machine further refines the degree of material mixing. When used in conjunction with the Sigma mixer, it can make the integration of different raw materials more complete. It can accurately control the mixing time and speed, adjust the mixing parameters according to production needs, and meet the production requirements of different batches of products.
• Three - roll grinder：The three - roll grinder is mainly used for grinding and refining materials. Through the relative movement between the three rollers, the particles in the material are ground to a smaller size, improving the fineness and uniformity of the product. This helps to enhance the surface quality and performance of the silicone rubber, enabling it to function better in applications.
• Vulcanization machine：In the production of room - temperature vulcanized silicone rubber, although it cures at room temperature, the vulcanization machine can perform auxiliary vulcanization treatment on the product under specific circumstances to ensure that the performance of the rubber reaches the best state. It can accurately control parameters such as vulcanization temperature, pressure and time, causing the rubber molecules to undergo a cross - linking reaction and form a stable three - dimensional network structure, thereby improving the strength, hardness and wear resistance of the rubber.
• Hydraulic discharging machine：The hydraulic discharging machine is responsible for smoothly unloading the completed silicone rubber products from the equipment, featuring high efficiency and stability. It provides powerful power through the hydraulic system and can easily handle the unloading work of materials with different weights and viscosities, ensuring the continuity of the production process and improving production efficiency.
• Semi - automatic filling machine：The semi - automatic filling machine can achieve semi - automatic filling operations of silicone rubber products and can accurately fill according to different packaging specifications and requirements. It has a certain degree of automation, reducing manual operation errors and labor intensity, while ensuring the accuracy and consistency of product packaging and improving packaging efficiency.
• Packaging machine：The packaging machine completes the final packaging work of silicone rubber products and can seal and label the filled products. The packaging machine has a high degree of automation and can adapt to different types of packaging materials and packaging forms, providing good packaging protection for products and facilitating product storage, transportation and sales.

Application Areas

• Construction Industry：It is used for sealing, caulking and joint sealants in the construction industry. It can be used for sealing windows, curtain walls, roofs and other parts, effectively preventing the penetration of rainwater, dust and air, and improving the waterproof, wind - proof and sound - insulation performance of buildings. Its good elasticity and weather resistance can adapt to the expansion, contraction and deformation of buildings under different environmental conditions, ensuring the long - term stability of the sealing effect.
• Electronics Industry：It is used as sealing, protection and potting materials in the electronics industry. It can effectively seal and protect electronic components, prevent the erosion of electronic components by dust, moisture and corrosive gases, and improve the reliability and service life of electronic equipment. In some precision electronic devices, its soft elastomer characteristics can also play a role in buffering and shock absorption, protecting fragile electronic components from the impact of vibration and shock.
• Automotive Industry：It is used for sealing, shock absorption and protection applications in the automotive industry. For example, it can be used for sealing the engine compartment, doors, windows and other parts of the car to prevent rainwater and dust from entering the vehicle; in the automotive suspension system and interior parts, its good elasticity and shock - absorption performance can improve the driving and riding comfort; at the same time, it can also protect automotive electronic devices to ensure their normal operation in the complex automotive environment.

ABOUT JCT

JCT Machinery was founded in 2006. Its business involves mechanical equipment design and manufacturing, intelligent control system research and development, engineering design and installation, etc. The main products include resin synthesis reaction production line, adhesive manufacturing production line, etc., which are widely used. They mainly serve and are used in the fields of fine chemicals, coatings, adhesives, and other fields.

JCT's equipment and production lines have many Patents and areCE-certified. Its customers are spread over more than 30 countries and regions around the world and have been widely recognized and supported by many large and small companies at home and abroad.

JCT has an independent office and factory in Foshan, Guangdong, less than 1 hour's drive from Guangzhou Baiyun International Airport and Guangzhou South High-speed Railway Station. Customers are welcome to come for a face-to-face interview. JCT's sales and engineers will be very willing to have detailed technical communication and discuss optimization technical solutions with you.

FAQ

Q: Are you a trading company or a manufacturer?

A: We are a factory.

Q: Can you send the formula for the products we want to make?

A: Our machines can be  used for many kinds of product making, such as Resin, Paint, Adhesive, Cosmetic, Food, Chemicals. There are many kinds of these products, so it's impossible for us to know all the formulas and technologies. We can assist you to find the raw material list you need, and after you place order with us, we can helo you to find formula and technology, there will be engineers to teach you how to make the product, and the cost will be on your account.

Q: Can you send the detailed drawings of the machine to us before we place order?

A: We can send you a draft drawing of the machines, and after you place order and pay the deposit, our engineer will design the specific technicalparameters for you and send you the detailed drawings. Once you confirm without questions, we will put it into production.